ERP for Casting & Heavy Industry

Built for foundries, casting units, machining shops and heavy engineering operations that require real-time production control, cost visibility and strict operational discipline.

Casting and heavy industries operate with complex production flows — melting, moulding, machining, finishing, plant maintenance, inventory, quality checks and compliance.

Positron’s Casting & Heavy Industry ERP is designed from live factory environments to manage the entire lifecycle — from raw material procurement to finished goods dispatch — with complete traceability and control.

Core Production & Manufacturing Modules

Order & Production Planning

Sales order management, approval workflows and production planning aligned with plant capacity and delivery commitments.

Melting & Pouring Management

Track melting operations, pouring batches, heat-wise production, material consumption and yield analysis.

Moulding & De-Boxing

End-to-end mould lifecycle tracking from moulding to de-boxing with serial-level traceability.

Heat Treatment & Finishing

Control heat treatment cycles, finishing processes and stage-wise approvals to maintain quality standards.

Machining & Semi-Finished Goods

Machine shop operations, job-wise tracking, semi-finished inventory and production status visibility.

Work-In-Progress (WIP)

Real-time WIP visibility across all production stages to identify bottlenecks and delays.

Inventory & Material Control

Raw Material & Stores Management

Complete control over raw materials, consumables, spares and stores with reorder levels and valuation.

Purchase & Vendor Management

Purchase requests, quotations, approvals, PO management, inspections and GRN workflows.

Stock Register & Consumption

Detailed stock registers, material issue tracking, rejection handling and consumption reporting.

Serial Number Traceability

Track materials, components and finished goods by serial or batch numbers.

Dead Stock & Ageing Analysis

Identify slow-moving, non-moving and dead stock to improve working capital efficiency.

Plant, Machinery & Maintenance

Equipment & Vehicle Management

Maintain master data for plant equipment, vehicles and heavy machinery.

Preventive Maintenance

Maintenance schedules, checklists, service history and compliance tracking.

Daily Running & Consumption

Track daily machine usage, fuel consumption and operational costs.

Human Resources & Workforce

Employee & Contract Labour

Manage permanent and contract workforce with role-based access and records.

Attendance & Leave

Shift-wise attendance, site-wise tracking and approval-driven leave management.

Payroll & Settlements

Salary processing, approvals, PF/ESI handling and full & final settlements.

Accounts & Financial Control

Financial Accounting

Integrated ledgers, vouchers, bank reconciliation, approvals and controls.

GST & Statutory Reports

Purchase registers, GST reports, trial balance, P&L and balance sheet.

Cost & Profitability Analysis

Job-wise, product-wise and plant-wise cost visibility and margin tracking.

Compliance, Documents & Control

Document & Legal Management

Centralized management of contracts, agreements, legal records and reminders.

RGP / NRGP Tracking

Material movement control for repair, job work and returns with approval workflows.

Audit-Ready Reporting

Complete audit trails and reports for operational, financial and compliance audits.

Built for Real Casting & Heavy Industry Operations

A proven ERP platform trusted in production-heavy, compliance-driven industrial environments.

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